Test Procedure for Throttle Commander Pendants

Technical Support Subject Test Procedure for Throttle Commander Pendants Document Version Department Revision Details Revised by Tech Engineering Implemented EXT-SATC-004 A Tech Document Release BDJ 8 Dec 2017 DB 8 Dec 2017 N/A 8 Dec 2017 Page 1 of 7 Knowledge Base: www.kb.vmacair.com Email: tech@vmacair.com Web: www.vmacair.com Technical Support: 1(888)241-2289 Toll Free:1(800)738-8622 Fax: 1(877)740-3201 System or Parts affected – Throttle Commander Standalone Throttle Control for Ford with Remote Pendant/Fire Pendant (RP/FP). • T500075 SATC, RP, F250-550 7.3L 2001-2002 • T500076 SATC, FP FORD 7.3L 2001.25-2002.25 • T500083 SATC, RP, FORD F250-F550, 6.0L 2003.25-2004 • T500084 SATC, FP, FORD F250-F550,6.0L 2003.25-2004 • T500106 SATC, FP FORD F250-550,6.0L 2005-2007 • T500107 SATC, RP FORD 2005-2010, DIESEL SEIC • T500108 SATC, FORD 2005-2010 5.4L & 6.8L GAS SEIC • T500116 FPTC, FORD F250-F550 6.4 LT 2008-2010 • T500121 SATC, FORD, GAS SEIC, 6.2L & 6.8L 2011-2014 • T500122 SATC, FORD, 6.7L SEIC 2011-2017, 6.2L & 6.8L Gas 2017+ Overview • The purpose of this article is to supply diagnostics information for the remote or fire pendants used with select VMAC Throttle Commanders for Ford. • If you already know the part number of your pendant, refer directly to the Index below to find the required test procedure. • If you do not know the part number of your pendant, cross-reference the VMAC Model Numbers and Ford Model/Year/Engine information above with the information in the index below to find the required test procedure. Index Pendant part number 3550605 for Throttle Commander T500076 ................................. 2 Pendant part number 3550607 for Throttle Commander T500075 ................................. 3 Pendant part number 3550684 for Throttle Commanders: T500083, T500084, T500106, T500116 .............................................................................. 4 Pendant part number 3550706 for Throttle Commander T500107 ................................. 5 Pendant part number 3550707 for Throttle Commanders: T500108, T500121 .............. 6 Pendant part number 3550765 for Throttle Commander T500122 ................................. 7 If further assistance is required, contact VMAC Technical Support at 1-888-241-2289 or email tech@vmacair.com Technical Support Subject Test Procedure for Throttle Commander Pendants Document Version Department Revision Details Revised by Tech Engineering Implemented EXT-SATC-004 A Tech Document Release BDJ 8 Dec 2017 DB 8 Dec 2017 N/A 8 Dec 2017 Page 2 of 7 Knowledge Base: www.kb.vmacair.com Email: tech@vmacair.com Web: www.vmacair.com Technical Support: 1(888)241-2289 Toll Free:1(800)738-8622 Fax: 1(877)740-3201 Pendant part number 3550605 for Throttle Commander T500076 Test Procedure 1) Test Continuity between BROWN and GREEN leads: i. Continuity in the ON switch position ii. No continuity in the switch OFF position 2) Check resistance values as illustrated in the test matrix Below RESISTANCE FULL CCW** FULL CW* RED TO WHITE 0.9 - 1.1 KΩ 1.9 – 2.1 KΩ RED TO BLACK 2.9 - 3.1 KΩ 1.9 – 2.1 KΩ * CW =Clockwise **CCW= Counter clockwise Figure 1 Technical Support Subject Test Procedure for Throttle Commander Pendants Document Version Department Revision Details Revised by Tech Engineering Implemented EXT-SATC-004 A Tech Document Release BDJ 8 Dec 2017 DB 8 Dec 2017 N/A 8 Dec 2017 Page 3 of 7 Knowledge Base: www.kb.vmacair.com Email: tech@vmacair.com Web: www.vmacair.com Technical Support: 1(888)241-2289 Toll Free:1(800)738-8622 Fax: 1(877)740-3201 Pendant part number 3550607 for Throttle Commander T500075 Test Procedure 1) Test Continuity between BROWN and GREEN leads: i. Continuity in the ON switch position ii. No continuity in the switch OFF position 2) Check resistance values as illustrated in the test matrix Below: RESISTANCE FULL CCW** FULL CW* RED TO WHITE 0.9 - 1.1 KΩ 1.9 – 2.1 KΩ RED TO BLACK 3.6 - 3.8 KΩ 2.6 – 2.8 KΩ * CW =Clockwise **CCW= Counter clockwise Figure 2 Technical Support Subject Test Procedure for Throttle Commander Pendants Document Version Department Revision Details Revised by Tech Engineering Implemented EXT-SATC-004 A Tech Document Release BDJ 8 Dec 2017 DB 8 Dec 2017 N/A 8 Dec 2017 Page 4 of 7 Knowledge Base: www.kb.vmacair.com Email: tech@vmacair.com Web: www.vmacair.com Technical Support: 1(888)241-2289 Toll Free:1(800)738-8622 Fax: 1(877)740-3201 Pendant part number 3550684 for Throttle Commanders: T500083, T500084, T500106, T500116 Test Procedure 1) Test Continuity between BROWN and GREEN leads: i. Continuity in the ON switch position ii. No continuity in the switch OFF position 2) Check resistance values as illustrated in the test matrix Below: RESISTANCE FULL CCW** FULL CW* RED TO WHITE 0 - 4 Ω 890 – 910 Ω RED TO BLACK 890 - 910 Ω 0 – 4 Ω * CW =Clockwise **CCW= Counter clockwise Figure 3 Technical Support Subject Test Procedure for Throttle Commander Pendants Document Version Department Revision Details Revised by Tech Engineering Implemented EXT-SATC-004 A Tech Document Release BDJ 8 Dec 2017 DB 8 Dec 2017 N/A 8 Dec 2017 Page 5 of 7 Knowledge Base: www.kb.vmacair.com Email: tech@vmacair.com Web: www.vmacair.com Technical Support: 1(888)241-2289 Toll Free:1(800)738-8622 Fax: 1(877)740-3201 Pendant part number 3550706 for Throttle Commander T500107 Test Procedure 1) Test Continuity between BROWN and GREEN leads: i. Continuity in the ON switch position ii. No continuity in the switch OFF position 2) Check resistance values as illustrated in the test matrix Below: RESISTANCE FULL CCW** FULL CW* RED TO BLACK 31.5 – 38.5 KΩ 0 – 25 Ω * CW =Clockwise **CCW= Counter clockwise Figure 4 Technical Support Subject Test Procedure for Throttle Commander Pendants Document Version Department Revision Details Revised by Tech Engineering Implemented EXT-SATC-004 A Tech Document Release BDJ 8 Dec 2017 DB 8 Dec 2017 N/A 8 Dec 2017 Page 6 of 7 Knowledge Base: www.kb.vmacair.com Email: tech@vmacair.com Web: www.vmacair.com Technical Support: 1(888)241-2289 Toll Free:1(800)738-8622 Fax: 1(877)740-3201 Pendant part number 3550707 for Throttle Commanders: T500108, T500121 Test Procedure 1) Test Continuity between WHITE and GREEN leads: i. Continuity in the ON switch position ii. No continuity in the switch OFF position 2) Check resistance values as illustrated in the test matrix Below: RESISTANCE FULL CCW** FULL CW* RED TO BLACK 4.5 – 5.5 KΩ 0 – 4 Ω Figure 5 * CW =Clockwise **CCW= Counter clockwise Technical Support Subject Test Procedure for Throttle Commander Pendants Document Version Department Revision Details Revised by Tech Engineering Implemented EXT-SATC-004 A Tech Document Release BDJ 8 Dec 2017 DB 8 Dec 2017 N/A 8 Dec 2017 Page 7 of 7 Knowledge Base: www.kb.vmacair.com Email: tech@vmacair.com Web: www.vmacair.com Technical Support: 1(888)241-2289 Toll Free:1(800)738-8622 Fax: 1(877)740-3201 Pendant part number 3550765 for Throttle Commander T500122 Test Procedure 1) Test Continuity between WHITE and GREEN leads: i. Continuity in the ON switch position ii. No continuity in the switch OFF position Check resistance values as illustrated in the test matrix Below RESISTANCE FULL CCW** FULL CW* GREEN TO BLACK 0 - 4 Ω Greater than 4.0 KΩ GREEN TO RED Greater than 4.0 KΩ 0 – 4 Ω * CW =Clockwise **CCW= Counter clockwise Figure 6